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Plastic processing analysis software Product List

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[CAE Case] Improvement of Defects in Sheet Forming (Inclusion)

[CAE Case] Improvement of Defects in Sheet Forming (Inclusion)

Improvement case using CAE software "DEFORM"! We will explain the mechanism of issues (entrapment) occurrence.

Among the parts made from sheet material, those that undergo processes such as barreling, drawing, bending, and thickening often require more than 10 steps for shaping. In recent years, there has been an increase in shaping using multi-action multi-axis presses in a single step (one-shot forming). During this shaping process, defects such as cracking caused by local necking during bending or cup forming, and entrapment during the thickening process, arise due to the unpredictable flow behavior of the material. Development is carried out through repeated trial and error. In this instance, we will introduce a case where we improved product defects (entrapment) in the shaping process of dry plates using our CAE software "DEFORM." *For detailed information about the case, please refer to the related link. For further inquiries, feel free to contact us.

  • simulator

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"DEFORM" supports the process design of forging and plate forging/mold design.

"DEFORM" supports the process design of forging and plate forging/mold design.

It is a CAE software that can analyze various changes due to processing, such as the material flow of metals and the stress state of molds in metal processing, including forging and plate forging.

DEFORM is a CAE software that can analyze various changes caused by processing, such as the flow of metal materials and the stress state of molds in metal processing, including forging and sheet forging. By predicting issues that may occur during processing in advance, it reduces prototype labor and costs. 【Manufacturing Processes Analyzed by DEFORM】 ◎ Forging (cold, hot, warm) ◎ Sheet forging ◎ Sheet forming (press processing) ◎ Cutting ◎ Heat treatment ◎ Roll forming ◎ Extrusion ◎ Joining (riveting, welding, FSW) ◎ Metal additive manufacturing 【Features】 ◎ Diverse Analysis Functions From features that allow beginners in CAE software to easily perform analyses to functions that assist experienced users in enhancing and streamlining their analysis tasks, DEFORM is equipped with a variety of capabilities. ◎ Comprehensive Support System We not only assist with software usage but also solve problems related to plastic processing. Our dedicated staff supports customers based on the technology cultivated as a forging die manufacturer. ◎ Extensive Track Record We have been adopted by customers in various fields, including automotive, steel, aerospace, and electronics. Additionally, there are many implementations in universities and public institutions.

  • Stress Analysis

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[Case Study] Predicting Defects in Press Forming and Sheet Forging Using CAE Applications

[Case Study] Predicting Defects in Press Forming and Sheet Forging Using CAE Applications

We will introduce examples of utilizing CAE that can simulate everything from defect prediction to mold load in metal processing such as press forming and plate forging!

"DEFORM" is a CAE software that can analyze various changes caused by processing in metalworking, such as the flow of metal materials and the stress state of molds during forging, cutting, and heat treatment. "Is it possible to process within the capacity of the existing press?" "Will the mold break?" "Is the desired shape achieved? Are there any unfilled areas?" "Will the forged product crack?" By predicting issues that may occur during processing in advance, it reduces the number of prototype work hours and costs. We have prepared a collection of analysis case studies for "press forming and sheet forging," so please feel free to contact us if you are interested. [Contents of the Press Forming and Sheet Forging Analysis Case Study Collection] ◎ Overview of CAE software "DEFORM" ◎ Case Study 1: Sheet Forging ◎ Case Study 2: Fracture Analysis (2D Analysis) ◎ Case Study 3: Press Forming Punching Process ◎ Case Study 4: Press Forming Burring Process ◎ Case Study 5: Press Forming Bending Process

  • Other analyses

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